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OUTER SHAFT CUTTING AND WELDING MACHINE

Name: OUTER SHAFT CUTTING AND WELDING MACHINE
Brand: PR CRANE & EARTHMOVERS
Price: 350000 INR
Availability: InStock

Price 350000 INR/ Number

Get a Price/Quote

MOQ : 1 Number

OUTER SHAFT CUTTING AND WELDING MACHINE Specification

Product Type
Outer Shaft Cutting and Welding Machine

General Use
Automated cutting and welding of outer shafts

Material
Heavy-duty steel and alloy components

Type
Industrial Machinery

Moving Type
Stationary

Capacity
Customisable per application

Speed
Variable, programmable depending on shaft length

Torque
High torque for precise cutting and welding

Weight (kg)
Approx. 600 kg

Computerized
Yes

Automatic
Yes

Control System
PLC controlled

Cooling System
Air-cooled

Fuel Tank Capacity
N/A (Electric-powered)

Dimension (L*W*H)
2350 x 1200 x 1400 mm

Feature
Precise, automated operation; high productivity; low maintenance

Color
Industrial Blue or Custom

Power Supply
3 Phase, 415V, 50Hz

Cutting Type
Circular saw or flame cutting (as per model)

Operator Interface
Touchscreen panel

Shaft Diameter Compatibility
Up to 300 mm

Welding Method
MIG/TIG (as per configuration)

Applicable Industries
Automotive, manufacturing, heavy machinery

Production Rate
Up to 20 shafts/hour (depends on shaft size and settings)

Noise Level
Below 80 dB

Safety Features
Emergency stop, interlocked guards

Installation Requirement
Solid industrial flooring, electric supply

Surface Finish Quality
Up to Ra 1.6 m

OUTER SHAFT CUTTING AND WELDING MACHINE Trade Information

Minimum Order Quantity
1 Number

Main Domestic Market
All India

About OUTER SHAFT CUTTING AND WELDING MACHINE

BOS-T80

is a portable and effective tool, simplified mounting, bolted directly to the end of the shaft,especially suitable for on site Re-turns of large shafts and roll journals, 'O' grooves and bearing journals/seats.It's suitable for both horizontal & vertical machining, at any angle.

Lightweight design

70kg only, easier to set up.

Quick & easy to set up

It can be mounted directly to the end of the workpiece.

Accurate & powerful

2HP(1.8kw) Servo motor provides enough torque to remove up to 1.5 mm of metal( Turns shafts within200mm) so you can get the job done fast.

SPECIFICATIONS

Shaft Diameter 80250mm

Max. Turning Reach 280mm

RPM 0150

Power 2HP(1.8kw) Servo motor

Feed Type Continuously Variable(CV)

Ra 3.2

Max. Cutting Size 1.5 MM

Machine Weight 70 KG

Shipping Weight 80 KG

Advanced Automation for Shaft Fabrication

This machine integrates a computerized PLC control system and touchscreen operator panel to automate both cutting and welding processes. Its adaptable software permits variable speeds and torque, catering to a range of shaft lengths and production rates. Designed for easy programming, it enhances manufacturing flexibility and reliability.

Precision and Safety Features

Engineered for accuracy, the system achieves superior surface finish quality (Ra 1.6 m) while prioritizing operator safety with emergency stop buttons and interlocked guard systems. Its noise output remains below 80 dB, providing a safer and more comfortable working environment compared to conventional solutions.

Industrial Suitability and Customization

Constructed from heavy-duty steel and alloy materials, the machine is ideal for automotive, manufacturing, and heavy machinery industries. Suitable for installation on solid industrial flooring with reliable electrical supply, its capacity and configuration can be tailored to meet unique production needs, making it a robust choice for diversified shaft production.

FAQ's of OUTER SHAFT CUTTING AND WELDING MACHINE:

Q: How does the Outer Shaft Cutting and Welding Machine operate?

A: The machine automates shaft cutting and welding using a PLC-controlled system. Depending on the model, it employs a circular saw or flame cutting method, followed by MIG or TIG welding. Operators interact via a touchscreen panel to program cutting speed, shaft length, and welding parameters for precise, repeatable results.

Q: What shaft diameters can the machine accommodate?

A: It is compatible with outer shafts up to 300 mm in diameter, making it suitable for a broad range of industrial applications including automotive parts, heavy equipment, and other manufacturing needs.

Q: When is it suitable to choose between MIG or TIG welding on this machine?

A: The welding method depends on the selected configuration and specific requirements of the shaft material and desired finish. MIG welding is typically chosen for higher productivity and thicker materials, whereas TIG welding is preferable for superior finish quality and welding thinner alloys.

Q: Where should this machine be installed for optimal performance?

A: Installation requires solid industrial flooring and access to a 3-phase, 415V, 50Hz electric supply. It is best suited to manufacturing plants, automotive workshops, and heavy machinery assembly sites where space and infrastructure support its stationary, automated operation.

Q: What is the maximum production rate, and what factors affect it?

A: The machine can produce up to 20 shafts per hour, though actual rates vary depending on shaft size, selected cutting/welding settings, and material thickness. Programming the speed and process through the touchscreen panel helps optimize output for specific production requirements.

Q: How does the machine ensure operator safety during use?

A: Safety is assured using interlocked guard systems and an emergency stop function. These features immediately halt operations if unsafe conditions are detected, minimizing risk and complying with industrial safety standards.

Q: What are the key benefits of using this automated shaft cutting and welding machine?

A: Key advantages include precise, automated operation, high productivity, customizable capacity, superior surface finish, low maintenance, and robust safety measures. Its advanced control system streamlines production while providing consistent and reliable results for demanding industrial applications.